Electric Scooter Brake Pedal

Project Inspiration & Overview

The goal of this group project was to celebrate the passing of the Americans with Disabilities Act by improving an existing product for easier use by a user population with a specific disability. Starting off by choosing a product and user group, my partner and I began thinking of ideas to improve an electric scooter for those with hand and wrist tendonitis.

Making use of our user survey results and the design table derived from them, we pursued the idea of reducing the gripping force required while braking by incorporating a brake pedal. In order to make production as cheap and easy as possible, we decided to integrate our pedal design into the existing cable braking system shown below.

For our analysis of the final product, we used both SolidWorks FEA and hand stress calculations which influenced our material selection and production method for each component. In addition, we also completed part drawings with Geometric Dimensions & Tolerances and a Bill Of Materials as well as a cost analysis of the final product.

For more information, read the final report by downloading a pdf at the link below.

Integration

Electric_Scooter_Brake_Pedal_Ideation_1.jpeg

Side View


The pedal works by applying a downwards force on the brown rod which accelerates the pin forward toward the pedal hinge. In order to restore the pedal to its original position, a spring is mounted at the base of the pedal. In the final design, this spring is located on the pin used for the hinge joint.

Electric_Scooter_Brake_Pedal_Ideation_2.jpeg

Top View


Once the pin is pushed forward, this pulls on the inner cable of the brake line causing the scooter to begin braking. The outer cable of the brake line is situated inside of the sliding track via a pressure fit so it stays in place as the inner cable moves back and forth.

 

Final Design